Recent innovations in the production of aerospace materials by additive manufacturing
Keywords:Aerospace materials, Additive manufacturing, Manufacturing technology, 3D printing
This paper discusses the additive manufacturing method, which is an alternative method for the production of aircraft components with complex geometry, where problems are encountered in the processes because it is expensive to manufacture the aerospace material and difficult to cut them. Challenges in the processing of aerospace materials have been discussed considering the studies in the literature. Later, additive manufacturing method and its types are defined. It is important to demonstrate the advantages and disadvantages of the alternative technique. Finally, views are given about the future place of the method discussed. Additive manufacturing is an important alternative in manufacturing aerospace components, but studies need to be extended to eliminate some of the disadvantages.
Günan, F., Kivak, T., Yildirim, Ç.V., Sarikaya, M., 2020. Performance evaluation of MQL with AL2O3 mixed nanofluids prepared at different concentrations in milling of Hastelloy C276 alloy. J. Mater. Res. Technol. 9, 10386–10400. https://doi.org/https://doi.org/10.1016/j.jmrt.2020.07.018
Hull, C.W., 1984. Apparatus for production of three-dimensional objects by stereolithography. United States Patent, Appl., No. 638905, Filed.
Jiang, R., Kleer, R., Piller, F.T., 2017. Predicting the future of additive manufacturing: A Delphi study on economic and societal implications of 3D printing for 2030. Technol. Forecast. Soc. Change 117, 84–97. https://doi.org/https://doi.org/10.1016/j.techfore.2017.01.006
Li, S., Wei, Q., Shi, Y., Zhu, Z., Zhang, D., 2015. Microstructure Characteristics of Inconel 625 Superalloy Manufactured by Selective Laser Melting. J. Mater. Sci. Technol. 31, 946–952. https://doi.org/https://doi.org/10.1016/j.jmst.2014.09.020
Liu, S., Shin, Y.C., 2019. Additive manufacturing of Ti6Al4V alloy: A review. Mater. Des. 164, 107552. https://doi.org/https://doi.org/10.1016/j.matdes.2018.107552
Mehrpouya, M., Dehghanghadikolaei, A., Fotovvati, B., Vosooghnia, A., Emamian, S.S., Gisario, A., 2019. The Potential of Additive Manufacturing in the Smart Factory Industrial 4.0: A Review. Appl. Sci. 9. https://doi.org/10.3390/app9183865
Ngo, T.D., Kashani, A., Imbalzano, G., Nguyen, K.T.Q., Hui, D., 2018. Additive manufacturing (3D printing): A review of materials, methods, applications and challenges. Compos. Part B Eng. 143, 172–196. https://doi.org/https://doi.org/10.1016/j.compositesb.2018.02.012
Olufayo, O.A., Che, H., Songmene, V., Katsari, C., Yue, S., 2019. Machinability of Rene 65 Superalloy. Materials (Basel). 12. https://doi.org/10.3390/ma12122034
Sirin, S., Sarikaya, M., Yildirim, Ç.V., Kivak, T., 2021. Machinability performance of nickel alloy X-750 with SiAlON ceramic cutting tool under dry, MQL and hBN mixed nanofluid-MQL. Tribol. Int. 153, 106673. https://doi.org/https://doi.org/10.1016/j.triboint.2020.106673
Verhoef, L.A., Budde, B.W., Chockalingam, C., García Nodar, B., van Wijk, A.J.M., 2018. The effect of additive manufacturing on global energy demand: An assessment using a bottom-up approach. Energy Policy 112, 349–360. https://doi.org/https://doi.org/10.1016/j.enpol.2017.10.034
Vilaro, T., Colin, C., Bartout, J.D., Nazé, L., Sennour, M., 2012. Microstructural and mechanical approaches of the selective laser melting process applied to a nickel-base superalloy. Mater. Sci. Eng. A 534, 446–451. https://doi.org/https://doi.org/10.1016/j.msea.2011.11.092
Yildirim, Ç.V., 2019. Experimental comparison of the performance of nanofluids, cryogenic and hybrid cooling in turning of Inconel 625. Tribol. Int. 137, 366–378.
Yildirim, Ç.V., Kivak, T., Sarikaya, M., Erzincanli, F., 2017. Determination of MQL Parameters Contributing to Sustainable Machining in the Milling of Nickel-Base Superalloy Waspaloy. Arab. J. Sci. Eng. 42. https://doi.org/10.1007/s13369-017-2594-z
Yildirim, Ç.V., Kivak, T., Sarikaya, M., Sirin, S., 2020. Evaluation of tool wear, surface roughness/topography and chip morphology when machining of Ni-based alloy 625 under MQL, cryogenic cooling and CryoMQL. J. Mater. Res. Technol. https://doi.org/10.1016/J.JMRT.2019.12.069
Yildirim, Ç.V., Sarikaya, M., Kivak, T., Sirin, S., 2019. The effect of addition of hBN nanoparticles to nanofluid-MQL on tool wear patterns, tool life, roughness and temperature in turning of Ni-based Inconel 625. Tribol. Int. 134. https://doi.org/10.1016/j.triboint.2019.02.027
Yildirim, Ç. V, Kivak, T., Erzincanli, F., 2019. Tool wear and surface roughness analysis in milling with ceramic tools of Waspaloy: a comparison of machining performance with different cooling methods. J. Brazilian Soc. Mech. Sci. Eng. 41, 83. https://doi.org/10.1007/s40430-019-1582-5